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Burner operating at an industrial installation

Ecostar FPB process burners.

Modular high-temperature burners for industrial furnaces, dryers, hot-air generators and radiant tubes. Gas, light oil or both fuels; power 4.7–5,814 kW.

A process burner does not heat a boiler — it works inside a furnace or in a stream of hot air. What matters is a stable flame, high outlet velocity and even heat distribution.

Features of FPB burners

  • Modular design — a housing with a furnace flange, a burner insert (ignition and ionisation electrodes, head) and a flame tube. This simplifies servicing and adapting the burner to an existing installation.
  • Flame tube made of stainless steel or ceramic material, in various lengths matched to the installation.
  • Electronic ignition and flame control, plus several control options: one-stage, two-stage and modulating (PID/PLC).
  • Control panel and fan separated from the burner — they do not operate at high temperature.
  • Operation in multi-burner and zoned systems; mounted from the top or the side of the furnace.
  • High-temperature application versions with a combustion block — the manufacturer states an operating temperature of up to 1300 °C.

Power range — FPB for gas

FPB for natural gas and LPG. Data from the manufacturer's manual (rev. 11, 23.10.2023). Calorific value of natural gas 8,250 kcal/Nm³, LPG 22,500 kcal/Nm³.
ModelMoc [kW]Max. natural gas consumption [Nm³/h]Max. LPG consumption [Nm³/h]
FPB 204,7–23,32,40,9
FPB 8018,6–939,73,6
FPB 20046,5–232,624,28,9
FPB 30069,8–348,836,413,3
FPB 40093–465,148,517,8
FPB 550127,9–639,566,724,4
FPB 870202,3–1 011,6105,538,7
FPB 1200279,1–1 395,3145,553,3
FPB 1600372,1–1 860,5193,971,1
FPB 2000465,1–2 325,6242,488,9
FPB 2500581,4–2 907303111,1
FPB 3500814–4 069,8424,2155,6
FPB 50001 162,8–5 814606,1222,2

Other fuels

FPB burners are also available for light oil (diesel) and as dual-fuel units — power ranges can be found on the oil burners and dual-fuel burners pages.

Which processes

  • Heat treatment of metals: annealing, hardening, drying.
  • Firing and thermal processing of ceramics, clay and glass.
  • Bath furnaces and crucibles for light non-ferrous metals.
  • Hot-air generators — direct and indirect.
  • Drying: grain, feed, food products.
  • Heating of radiant tubes.

Premix system

For installations with many small burners, the manufacturer offers a premix system: the gas/air mixture is formed before the burner and fed into the gas pipes. The flame is stable, and heat is distributed evenly throughout the furnace.

Standards and documentsThe manufacturer states that FPB burners are manufactured in accordance with TS EN 746-2 (safety of thermal process equipment). We provide the current declarations of conformity and certificates for the chosen model on request.

Send us the data from the boiler or furnace nameplate — we will size the burner.

Power, fuel, combustion chamber pressure. We reply within 48 hours, with no obligation.